Our Manufacturing Solutions

Our Manufacturing Solutions
Our Manufacturing Solutions

Our manufacturing solutions are at the core of our commitment to delivering high-quality, innovative products that meet the evolving needs of our customers.

We leverage advanced technologies, optimized processes, and a relentless focus on quality to ensure that our manufacturing operations set industry benchmarks for efficiency, precision, and sustainability.

  • 16+

    years without LTI at any given plant

  • 200+

    products portfolio

State-of-the-Art Manufacturing Facilities

CARBO operates state-of-the-art manufacturing facilities equipped with the latest technologies and machinery. These facilities are designed to produce a wide range of high-performance materials and products, from advanced ceramics to specialized coatings. Our commitment to maintaining cutting-edge manufacturing capabilities ensures that we can meet the most demanding specifications and deliver consistent, reliable products on time and at scale.

Operations Mission

Our mission is to serve businesses by providing a reliable supply of responsibly produced products, all while ensuring the lowest cost to serve.

Our Manufacturing Solutions

Innovative Offerings

  • Pelletizing

  • Infusing

  • Coating

Our Expertise in Action

  • About us
    Pelletizing

    CARBO Ceramics offers specialized pelletizing services designed to create high-performance, uniform pellets for a wide range of industrial applications.
    Utilizing advanced technology and precise engineering, the pelletizing process transforms raw materials into consistently sized and shaped pellets that deliver optimized performance in demanding environments.

    These pellets are ideal for industries such as oil and gas, agriculture, and specialty manufacturing, where material uniformity and durability are critical. The state-of-the-art facility features cutting-edge equipment, and a skilled team focused on delivering custom pelletizing solutions tailored to client specifications.

    CARBO ensures strict quality control at every stage, producing pellets that meet rigorous standards for size, strength, and performance. By offering scalable and efficient pelletizing capabilities, CARBO helps businesses improve operational efficiency, reduce waste, and achieve superior product quality. This service underscores their commitment to innovation and excellence in materials engineering.

  • About us
    Infusing

    CARBO Ceramics provides cutting-edge infusion services that can integrate a wide range of substances—such as resins, pesticides, and other specialized chemicals—into porous materials. This flexible process is designed to enhance material performance, enabling customization for a variety of industrial needs, including improved durability, chemical resistance, or controlled substance delivery.

    The infusion capabilities are suitable for diverse industries, including oil and gas, agriculture, and advanced manufacturing, where tailored solutions can deliver a competitive advantage. With a focus on precision and innovation, the New Iberia facility is equipped to handle complex requirements, ensuring each project meets stringent quality and performance standards.

    Carbo Ceramics works closely with clients to develop custom infusion processes that align with their specific goals, whether for improving efficiency, extending product life, or introducing new functionalities. This service underscores Carbo Ceramics’ commitment to providing versatile and dependable solutions to its customers.

  • Our Manufacturing Solutions
    Coating

    CARBO Ceramics offers high-performance coating solutions designed to meet diverse industrial needs. Leveraging advanced technology and precision engineering, the company applies durable, high-quality coatings to enhance the performance, longevity, and reliability of various products and components.

    These coatings provide critical benefits, such as slow-release activation and increased resistance to wear, corrosion, and extreme temperatures, making them ideal for industries like agriculture, oil and gas, aerospace, and manufacturing. CARBO Ceramics’ facilities are equipped with cutting-edge equipment and staffed by experts dedicated to delivering customized solutions tailored to client specifications.

    Their commitment to quality ensures that every coated product meets stringent performance standards, helping businesses achieve greater efficiency and cost savings. By combining innovative materials with advanced application techniques, CARBO Ceramics positions itself as a trusted partner for industries seeking premium protective coatings.

  • About us
    Pelletizing

    CARBO Ceramics offers specialized pelletizing services designed to create high-performance, uniform pellets for a wide range of industrial applications.
    Utilizing advanced technology and precise engineering, the pelletizing process transforms raw materials into consistently sized and shaped pellets that deliver optimized performance in demanding environments.

    These pellets are ideal for industries such as oil and gas, agriculture, and specialty manufacturing, where material uniformity and durability are critical. The state-of-the-art facility features cutting-edge equipment, and a skilled team focused on delivering custom pelletizing solutions tailored to client specifications.

    CARBO ensures strict quality control at every stage, producing pellets that meet rigorous standards for size, strength, and performance. By offering scalable and efficient pelletizing capabilities, CARBO helps businesses improve operational efficiency, reduce waste, and achieve superior product quality. This service underscores their commitment to innovation and excellence in materials engineering.

  • About us
    Infusing

    CARBO Ceramics provides cutting-edge infusion services that can integrate a wide range of substances—such as resins, pesticides, and other specialized chemicals—into porous materials. This flexible process is designed to enhance material performance, enabling customization for a variety of industrial needs, including improved durability, chemical resistance, or controlled substance delivery.

    The infusion capabilities are suitable for diverse industries, including oil and gas, agriculture, and advanced manufacturing, where tailored solutions can deliver a competitive advantage. With a focus on precision and innovation, the New Iberia facility is equipped to handle complex requirements, ensuring each project meets stringent quality and performance standards.

    Carbo Ceramics works closely with clients to develop custom infusion processes that align with their specific goals, whether for improving efficiency, extending product life, or introducing new functionalities. This service underscores Carbo Ceramics’ commitment to providing versatile and dependable solutions to its customers.

  • Our Manufacturing Solutions
    Coating

    CARBO Ceramics offers high-performance coating solutions designed to meet diverse industrial needs. Leveraging advanced technology and precision engineering, the company applies durable, high-quality coatings to enhance the performance, longevity, and reliability of various products and components.

    These coatings provide critical benefits, such as slow-release activation and increased resistance to wear, corrosion, and extreme temperatures, making them ideal for industries like agriculture, oil and gas, aerospace, and manufacturing. CARBO Ceramics’ facilities are equipped with cutting-edge equipment and staffed by experts dedicated to delivering customized solutions tailored to client specifications.

    Their commitment to quality ensures that every coated product meets stringent performance standards, helping businesses achieve greater efficiency and cost savings. By combining innovative materials with advanced application techniques, CARBO Ceramics positions itself as a trusted partner for industries seeking premium protective coatings.

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Uncompromising Quality

Precision and Quality Control

Quality is paramount in everything we do. Our manufacturing solutions are built on a foundation of precision engineering and rigorous quality control processes.

From raw material selection to final product testing, every step of our manufacturing process is designed to meet the highest standards of quality and consistency. Our advanced quality management systems ensure that our products not only meet but exceed industry standards and customer expectations.

Our Core Competencies:

  • Operating discipline
  • Data-based decision making
  • Continuous improvement
  • Lean manufacturing

Custom Manufacturing and
Tailored Solutions

At CARBO, we provide custom manufacturing solutions tailored to your unique needs. From
new product development to production scaling and process optimization, our flexible
capabilities ensure we meet your exact specifications and adapt to changing demands.

  • New Iberia, Louisiana

    Calcining and sintering (rotary drum)

    • Product sizes 100 mesh (150 µm) to 0.5 inch
    • Capacity up to 10 tons per day (TPD)
    • Firing temperature up to 3,000° F
    • LOI down to 1.0%
  • Eufaula, Alabama

    Calcining and sintering (rotary drum):

    • Product sizes 100 mesh (150 µm) to 0.5 inch
    • Capacity up to 100 TPD
    • Firing temperature up to 3,000° F
    • LOI down to 1.0%
  • McIntyre, Georgia

    Calcining and sintering (rotary drum):

    • Product sizes 100 mesh (150 µm) to 0.5 inch
    • Capacity up to 100 TPD
    • Firing temperature up to 3,000° F
    • LOI down to 1.0%
  • New Iberia, Louisiana

    • Product sizes 100 mesh (150 µm) to 0.5 inch
    • Capacity up to 10 tons per day (TPD)
    • Firing temperature up to 3,000° F
    • LOI down to 1.0%
  • Eufaula, Alabama

    • Product sizes 100 mesh (150 µm) to 0.5 inch
    • Capacity up to 100 TPD
    • Firing temperature up to 3,000° F
    • LOI down to 1.0%
  • McIntyre, Georgia

    • Product sizes 100 mesh (150 µm) to 0.5 inch
    • Capacity up to 100 TPD
    • Firing temperature up to 3,000° F
    • LOI down to 1.0%

Driving Progress

Innovation and
Continuous Improvement

Innovation is embedded in our manufacturing philosophy.

CARBO continually invests in research and development to enhance our manufacturing processes, introduce new technologies, and improve product performance. Our commitment to continuous improvement drives us to explore new methods and materials that increase efficiency, reduce costs, and maintain our competitive edge in the market.

 

Our Distributors

Our distributors play a crucial role in ensuring that our innovative products reach
industries that rely on superior production efficiency and cost-effectiveness.

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