High Mohs Hardness
Engineered with a high Mohs hardness, CARBOGRIND offers exceptional durability, extending the lifespan of milling media and reducing wear.
CARBOGRIND
CARBOGRIND high-performance low-density ceramic grinding media is engineered to provide unmatched economic and performance advantages in fine grinding and ultra-fine grinding of soft and intermediate minerals in horizontal and vertical mills. Our sintering manufacturing process results in superior strength and wear resistance with a consistent particle size and shape.
Superior durability for longer product life
The sintering process used to manufacture CARBOGRIND yields a high Mohs hardness for greater durability and lower density. This translates into less equipment wear during milling, reduces final product contamination and lowers process costs. It extends the product life cycle, thus reducing media consumption and lowering the cost associated with transportation, disposal and replacement of materials.
Eliminates respirable silica dust exposure
Using CARBOGRIND reduces HSE concerns because it is chemically inert, non-hazardous and does not generate respirable silica dust.
Volume/cost advantages of lower density
- Lower cost per volume:
On a cost-per-volume basis, low-density media can be 4-10 times lower in cost versus intermediate to high-density ceramics. - Reduced transportation costs:
Lower density products provide significantly more media per pound shipped. - Reduced labor costs:
Lower density media allows more efficient mill stops and restarts without the need to offload material.
Ideal for vertical milling
The unique chemical composition of CARBOGRIND produces the durability and density that make it ideal for use in vertical mill operations. It is engineered to optimize grinding efficiency in the mill, reducing input energy. The light-colored media yields the desired finish when light color and brightness of the final product are critical.
Improved grinding efficiency
CARBOGRIND is engineered for uniform particle size and shape. This reduces wear on mechanical parts of milling equipment, resulting in lower maintenance costs and less down time.
Benefits
Why Choose
CARBOGRIND
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Better Value and Performance
CARBOGRIND ceramic media is engineered to deliver superior value compared to steel balls and lower-quality alumina-based alternatives, offering higher efficiency and performance in various applications.
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Superior Durability
The robust design reduces wear and tear on equipment, minimizes media consumption, and lowers long-term operational costs, making it a cost-effective choice.
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Reduced Product Contamination
Its high-quality composition minimizes contamination in the final product, ensuring a purer outcome for precision applications.
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Lower Process and Maintenance Costs
By decreasing media consumption and reducing the need for frequent equipment maintenance, CARBOGRIND helps cut overall process and maintenance expenses.
Features
Advanced Attributes
of Carbogrind
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Silica-Free Safety
CARBOGRIND eliminates the exposure to respirable silica dust, promoting a safer working environment and compliance with health regulations.
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Optimized for Vertical Milling
Its design makes CARBOGRIND ideal for vertical milling applications, enhancing efficiency and performance in various industrial processes.
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Knowledge Hub
Frequently Asked Questions
Learn more about
CARBOGRIND
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1. What is CARBOGRIND® used for?
CARBOGRIND is designed for fine grinding applications, providing high performance for industries processing soft minerals and other materials.
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2. How does it improve grinding efficiency?
Its uniform size and shape ensure even particle dispersion, maximizing grinding efficiency and reducing energy consumption.
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3. Is CARBOGRIND durable?
Yes, it is engineered with high wear resistance, extending its operational life and minimizing media replacement.
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4. What industries benefit from CARBOGRIND?
It is ideal for mineral processing, mining, and specialty chemical applications requiring consistent grinding performance.
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5. Is it environmentally safe?
Yes, CARBOGRIND is chemically inert, ensuring it is safe to use and handle
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6. How does it compare to traditional grinding media?
CARBOGRIND offers superior durability and cost-efficiency compared to traditional materials like steel or sand.
